Let’s Connect
Articles

How bubble insulation sheets assure superior performance, moisture resistance, and easy installation for industrial and commercial roofing.

Bubble Insulation Sheets for Industrial and Commercial Roofing:

A large-scale warehouse to manufacturing plants and commercial complexes, agricultural sheds, Tile roof houses & building owners and contractors are using the bubble insulation for increasing the pressure to deliver structures that are energy-efficient, cost-effective, and built to last.

The available options for bubble insulation sheets have emerged as a high-performance, driven solution for roofing and wall applications.

Lightweight, durable, thermal resistance sheets address the most common challenges faced by architects, contractors, and industrial buyers — excessive heat gain, moisture ingress, energy losses, and time-intensive installation.

This blog will help to explore how the bubble insulation sheets works, and why the Aerolam’s bubble insulation products stand out as the preferred choice for India’s construction and industrial sectors.

What Are Bubble Insulation Sheets?

Bubble insulation sheets are fibre free and shrikage free and  non- allegergic and are manufactured of pure foil bonded to polyethylene Bubbles. It reflects 97 % (R value 3.71m2.K/W )of heat radiant and is a multi-layered insulation material comprising a central core of air-filled polyethene bubbles sandwiched between one or more layers of reflective aluminium foil.

The Bubble insulation sheets are non-fibrous, corrosion free, shrinkage free, moisture-resistant and are free from health hazards associated with loose fibrous materials. They are available in varying thicknesses typically ranging from 4 mm to 20 mm — making them adaptable to a wide range of structural requirements.

The Problem: Why Industrial and Commercial Buildings Lose So Much Energy

Metal roofing sheets are the most common choice for any industrial buildings, warehouses, factories, and agricultural structures across the India.

While they offer structural strength and cost efficiency, bare metal roofs are highly conductive to heat and absorb the solar radiation rapidly and transfer heat into the building interior, creating uncomfortable working conditions and increasing the cooling loads.

The consequences of having a poor roof insulation,

  • Indoor temperatures if uninsulated with metal-roof sheet inside the buildings can exceed ambient temperatures by 8–12 degrees Celsius during peak summer months.
  • Energy expenditure on cooling systems can rise due to substantially, inflating operational costs year on year.
  • Condensation on the underside of metal sheets leads to moisture damage, corrosion, and mould growth over time.
  • Worker productivity and comfort in industrial settings are directly impacted by thermal discomfort and it can impact the production.

Bubble insulation sheets installed beneath the roofing sheet can address all these problems in a single, cost-effective way

Key Benefits of Bubble Insulation Sheets

  1. Superior Thermal Insulation Performance

The reflective aluminium foil facing of bubble insulation sheets reflects a 97 % reflectivity of significant portion of radiant heat, preventing it from entering the building. Simultaneously, the trapped air within the bubble core resists conductive heat transfer. The interior air-film resistance was taken to be 6.21 ft2 ·h·°F/Btu. This dual-action mechanism delivers measurable reductions in indoor temperatures, reducing reliance on air conditioning and mechanical cooling systems.

  1. Effective Moisture and Vapour Resistance

One of the most overlooked threats in industrial construction is moisture. Condensation forming on the inner surface of metal roofing is a common cause of corrosion, structural deterioration, and compromised indoor air quality. Aerolam Bubble insulation sheets act as an effective vapour barrier, preventing it from moisture from permeating the roofing system. This is particularly critical for buildings Water Vapour Transmission (ASTM E 96) (perm) at 0.00 (after C 1258) located in humid coastal regions, cold storage facilities, and food processing plants where moisture control is non-negotiable.

  1. Lightweight and Easy to Install

Compared to rigid insulation boards or glass wool batts, bubble insulation sheets are remarkably lightweight. This reduces the dead load on the roofing structure, simplifies handling on-site, and significantly cuts down installation time and labour costs. The sheets can be laid directly over the purlins before the metal roofing is fixed in new construction, or retrofitted beneath existing roofing sheets without requiring structural modifications.

  1. Long-Term Durability

Bubble insulation sheets manufactured using high-quality polyethylene and aluminium foil are resistant to tearing, chemical exposure, and biological degradation. They do not absorb water, and do not support the growth of fungi or bacteria. With proper installation and maintenance, they retain their thermal and mechanical properties for extended periods, making them a cost-efficient long-term investment.

  1. Fire Safety Compliance

Safety is a critical and important in industrial and commercial construction. Premium-grade bubble insulation sheets are manufactured to meet fire safety standards, with low flammability and low smoke emission characteristics (Smoke Developed Index at 30* (class a) . This makes them suitable for use in factories, warehouses, and commercial structures where fire safety compliance is mandatory.

Applications of Bubble Insulation Sheets in Construction

The versatility of bubble insulation sheets makes them applicable across a wider range of construction contexts:

  • For Factories and Industrial Warehouses : It can be installed under the metal roofing to reduce the outdoor heat ingress, protect the stored goods from temperature fluctuations, and improve the efficiency.
  • Commercial Buildings and Offices: Used in both roof and wall assemblies to reduce HVAC loads and maintain consistent indoor temperatures.
  • Poultry and Livestock Sheds: Heat stress is a major cause of productivity loss in poultry farming by keeping the livestock insualted with Bubble insulation installed in roofing sheds significantly reduces radiant heat, improving livestock welfare and their output.
  • Cold Storage and Food Processing Units: Bubble insulation’s are vapour resistance and its’s thermal properties helps to maintain the controlled temperature environments while preventing condensation damage also.
  • Residential Roofing: These are suitable for independent residential buildings and row housing projects where thermal comfort and energy savings are priorities.
  • Retrofitting Existing Structures: A key advantage of bubble insulation sheets is that they can be installed in existing buildings without removing or replacing the metal roofing sheets, making them ideal for building upgrades and energy efficiency retrofits.

Why Choose Aerolam Bubble Insulation?

Aerolam is one of India’s leading manufacturers of reflective bubble insulation, with a manufacturing legacy underpinned by research, engineering precision, and a commitment to quality. Aerolam is the first manufacturer in India to produce Double bubble & Bubble + XLPE Hybrid insulation. Aerolam’s bubble insulation range is designed to meet the demands of India’s diverse climate zones — from the intense heat of Gujarat and Rajasthan to the humid coastal environments of Maharashtra and Kerala.

What makes different Aerolam’s bubble insulation from other products is the Double bubble & Bubble + XLPE Hybrid insulation, a proprietary development that enhances thermal resistance and structural integrity compared to the single-layer alternatives.

Aerolam’s bubble insulation sheets are manufactured in thicknesses ranging from 4 mm to 20 mm, with flange options available in higher thickness variants for easier and more secure installation. Products are manufactured in compliance with ISO quality standards, Green Pro Certified and IGBC certified and the company’s material specifications meet fire safety requirements aligned with international benchmarks.

Beyond the quality products, Aerolam provides technical support to architects, contractors, and project managers helping them to select the right product configuration for each application and ensuring installation is carried out correctly for maximum and high quality performance.

Aerolam’s bubble insulation range brings together advanced Double bubble & Bubble + XLPE Hybrid insulation material science, manufacturing precision, and application expertise to deliver solutions that meet the real-world demands of India’s construction industry. To explore the full range of Aerolam insulation products or to get technical guidance for your next project, visit https://aerolam.com/

Bubble Insulation Sheets

 

AeroPro Pack

AeroPro Pack boards are an advanced packaging solution designed for various light and heavy industrial packaging purposes. They are incredibly strong, durable, impact-resistant, lightweight, waterproof, and chemical-resistant, making them ideal for a wide range of packaging applications.

Whether you need to ship fragile equipment, protect valuable items, or store heavy machinery, AeroPro Pack boards are up to the task.

Their lightweight design makes them easy to move and handle, while their waterproof and chemical-resistant properties make them ideal for protecting your items in harsh environments.

Let’s contact

AeroPro Viscom

AeroPro VisCom is a revolutionary solution for visual communication, graphics, and advertisement in the printing industry.

It allows businesses to effectively convey their marketing message to their target audience through the use of innovative technologies and materials. Whether you need to create eye-catching graphics, print high-quality images, or create custom-branded materials, AeroPro VisCom has you covered.

Its flexibility and versatility make it suitable for a wide range of applications in the printing and advertising industries, from billboards to brochures, from banners to vehicle wraps.

Let’s contact

AeroPro Protect

A protective solution that safeguards surfaces from any potential damage, whether it’s flooring, wooden furniture, or any other item.

This temporary surface protection solution is easy to apply and can help preserve the integrity and appearance of any surface, reducing the need for costly repairs or replacements.

Designed to safeguard expensive floorings such as tiles, granites, Italian marble, and marbonite from scratches, spills, and debris during construction and refurbishment projects.

Let’s contact

AeroPro Infra

AeroPro Infra offers a wide range of false ceiling solutions that are designed to enhance the aesthetic appeal of any space. Whether you’re looking to renovate your home, office, shopping complex, banquet hall, restaurant, theater or any other commercial or residential space, AeroPro Infra has a false ceiling solution that will suit your needs and exceed your expectations.

The false ceilings are made of durable and high-quality materials that are easy to maintain and offer a range of benefits including insulation, sound absorption, and fire resistance. They are designed to be energy-efficient and can help to reduce energy costs.

With AeroPro Infra’s false ceilings, you can create a beautiful, comfortable and functional space that will impress your guests and clients.

Let’s contact

AeroPro Box

The AeroPro Box is an eco-friendly packaging solution made from 100% recyclable PP Aerolam bubble Guard Board. This triple-layered board is produced using patented European Co-extrusion technology, making it an intelligent and practical choice for pallet enclosures.

The AeroPro Box offers a versatile, safe, and secure option for the packaging, warehousing, and logistics industry. It is a returnable and reusable system that is suitable for various industry verticals, including packaging, storage, stacking, logistics, and supply chain management.

Let’s contact