Whether you’re packaging ready-to-eat meals, pharmaceutical strips, or personal care sachets — the film you choose determines far more than just how your product looks on the shelf. It determines how long it lasts, how well it seals, how safely it protects, and ultimately, how much it costs you per unit at scale.
Packaging films have evolved significantly. The days of settling for generic commodity films that underperform under heat, pressure, or moisture are over. India’s packaging industry is growing at over 5% annually — and the brands that lead are the ones that choose smarter, higher-performance flexible packaging solutions.
At Aerolam, our CPP Films are built precisely for this reality — engineered from FDA-approved resins, BRC certified, and designed to meet the exact demands of food, pharmaceutical, and personal care packaging at scale.
Cast Polypropylene (CPP) is a versatile, high-performance packaging film produced by casting molten polypropylene onto a chill roll, resulting in a film with exceptional clarity, excellent heat-seal strength, and superior moisture resistance.
Unlike blown films, CPP films offer tighter gauge control, better optical properties, and more consistent sealing performance — making them the preferred choice for applications that demand reliability and precision.
CPP is used as both a standalone packaging film and as a critical functional layer in multilayer laminate structures. It acts as the heat-seal layer in pouches, retort packs, medical packaging, and flexible laminates — the layer that holds everything together under pressure, heat, and demanding distribution conditions.
Aerolam CPP Films are made from FDA-approved resins, making them safe for direct food contact. Our line is installed in a clean room, air-controlled environment — equipped with European technology, 5 extruders, and 5 layers.
Aerolam offers a comprehensive range of CPP and Cast Polyethylene (CPE) films, each engineered for specific performance requirements. Here’s what’s available:
Designed for retort pouches that need to withstand high-temperature sterilization at 121°C. The easy-peel feature makes it ideal for ready meal packaging, hospital food, and institutional catering. Excellent packaging integrity under extreme thermal stress.
Specs: Density: 0.905 g/cm³ | GSM: 63.35 | Thickness: 70 μm
A medical-grade CPP film specifically engineered for steam sterilization pouches. Maintains structural integrity and sterile barrier properties through autoclave cycles — critical for surgical instruments, medical device packaging, and hospital supply chains.
Specs: Density: 0.905 g/cm³ | GSM: 27.15 / 34.39 / 36.20 | Thickness: 30 μm / 38 μm / 40 μm
Built for high-impact retort applications where the packaging must survive aggressive processing conditions. RT08 delivers superior puncture resistance and seal integrity, making it ideal for meat, seafood, curry, and processed food pouches that go through retort sterilization.
Specs: Density: 0.905 g/cm³ | GSM: 54.3 / 63.35 / 72.4 | Thickness: 60 μm / 70 μm / 80 μm
A metallized CPP film offering enhanced barrier properties combined with exceptional puncture resistance. The KKR grade ensures superior metal bond strength, delivering the metallic appearance and barrier performance that confectionery, snack, and premium food brands need.
Specs: Density: 0.905 g/cm³ | Thickness: 20 μm / 30 μm
Where standard metallized films don’t deliver enough protection, MT02HB steps in. This high-barrier variant significantly reduces oxygen and moisture transmission — ideal for products with extended shelf life requirements or sensitive to oxygen degradation.
Specs: Density: 0.905 g/cm³ | GSM: 22.63 | Thickness: 25 μm
Aerolam’s flagship high-barrier metallized CPP/CPE film with OTR < 0.1 and WVTR < 0.1 — among the most demanding barrier specifications in flexible packaging. Enables monomaterial packaging structures that eliminate the need for aluminium foil, making packaging more sustainable and recyclable.
Specs: Density: 0.905 g/cm³ | GSM: 19.00 / 23.75 | Thickness: 20 μm / 25 μm
Combines ultra-high barrier performance with excellent heat sealability in a single film — eliminating the need for a separate seal layer in laminate structures. This simplifies packaging constructions, reduces material layers, and supports the move toward monomaterial flexible packaging.
Specs: Density: 0.905 g/cm³ | GSM: 54.3 / 63.35 / 72.4 | Thickness: 20 μm / 30 μm
Grade | Thickness | Key Feature | Best Application |
RP02 | 70 μm | Easy Peel, Retort 121°C | Ready meals, hospital food |
MD01 | 30–40 μm | Steam sterilization safe | Medical pouches, surgical packs |
RT08 | 60–80 μm | High impact, retort grade | Meat, seafood, curry pouches |
MT02 | 20–30 μm | High puncture metallized | Snacks, confectionery, premium food |
MT02HB | 25 μm | High barrier + puncture | Extended shelf life products |
CPE MT00HB | 20–25 μm | OTR & WVTR < 0.1 | Monomaterial flexible packaging |
CPE MT03HB | 20–30 μm | High barrier + heat seal | Simplified laminate structures |
Every Aerolam CPP film is manufactured from FDA-approved resins in a clean room, air-controlled environment. Our BRC certification confirms that our quality management systems meet globally recognized food safety standards — giving your quality and regulatory teams the assurance they need.
Our production line is equipped with European technology featuring 5 extruders and 5 layers with an MDO inline unit. This means tighter gauge control, more consistent film properties, and better performance consistency batch to batch — critical at the volumes that India’s food and pharma sectors demand.
India’s packaging industry is under growing regulatory and brand pressure to shift toward recyclable, sustainable packaging. Aerolam’s high-barrier CPP films — with OTR and WVTR below 0.1 — allow brands to replace aluminium foil laminates and metallized PET with CPP-based monomaterial structures that are both high-performing and recyclable.
This isn’t just a sustainability win. It’s a structural simplification that reduces your laminate layers, lowers material costs, and positions your brand ahead of upcoming Extended Producer Responsibility (EPR) requirements in India.
Aerolam CPP films are available with up to 40% post-consumer recycled (PCR) content — enabling brands to meet recycled content targets without compromising on seal strength, clarity, or barrier performance. A practical step toward your ESG commitments without a packaging redesign overhaul.
Aerolam CPP Films: OTR < 0.1 | WVTR < 0.1 | PCR content up to 40% | FDA approved | BRC certified | Recyclable monomaterial structures
From snack pouches and curry packs to retort-ready meal packaging and frozen food — Aerolam CPP films are trusted across India’s food processing sector. Their heat-seal strength, moisture barrier, and retort capability make them the right choice for food safety and shelf life performance.
Medical-grade CPP (MD01) is specifically designed for steam sterilization pouches used in hospitals and clinics across India. The film maintains its barrier integrity and structural performance through autoclave sterilization cycles — a non-negotiable for healthcare applications.
Sachets, pouches, and flexible packs for shampoos, creams, lotions, and cosmetics require films that offer clarity, consistent seal, and compatibility with a wide range of contents. Aerolam CPP films deliver the aesthetic and functional performance that personal care brands need.
CPP (Cast Polypropylene) is produced by casting, while BOPP is biaxially oriented. CPP offers superior heat-seal strength, better transparency in certain applications, and greater flexibility — making it the preferred inner/seal layer in multilayer laminates. BOPP is typically used as the outer print layer.
Yes. All Aerolam CPP films are manufactured from FDA-approved resins and produced in a clean room, air-controlled environment. They are BRC certified, confirming compliance with international food safety standards.
Yes. Aerolam’s high-barrier CPP films — particularly CPE MT00HB and MT02HB — achieve OTR and WVTR values below 0.1, comparable to aluminium foil, while enabling monomaterial recyclable packaging structures. This makes them a sustainable alternative to traditional foil-based laminates.
Aerolam’s RP02 and RT08 grades are specifically designed for retort processing at 121°C — the standard sterilization temperature for ready meals, meat, and processed food pouches in commercial food production.
Absolutely. Aerolam CPP films are available with up to 40% PCR content, are fully recyclable, and enable monomaterial laminate structures that eliminate the need for mixed-material constructions that are difficult to recycle. They support brands’ EPR compliance and ESG packaging targets.
Packaging films are not a commodity decision — they are an engineering decision that affects product safety, shelf life, brand perception, and sustainability performance simultaneously. As India’s food, pharmaceutical, and personal care sectors continue to grow, the pressure to do more with smarter, more sustainable packaging has never been higher.
Aerolam’s CPP Films are designed and manufactured to meet that pressure — with a range that covers every performance requirement from medical-grade steam sterilization to ultra-high-barrier monomaterial packaging. FDA approved. BRC certified. Built on European technology. Made for India’s scale.
Ready to find the right CPP film for your application? Connect with Aerolam’s packaging experts at contactus@aerolam.com | +91 8200 800 100
AeroPro Pack boards are an advanced packaging solution designed for various light and heavy industrial packaging purposes. They are incredibly strong, durable, impact-resistant, lightweight, waterproof, and chemical-resistant, making them ideal for a wide range of packaging applications.
Whether you need to ship fragile equipment, protect valuable items, or store heavy machinery, AeroPro Pack boards are up to the task.
Their lightweight design makes them easy to move and handle, while their waterproof and chemical-resistant properties make them ideal for protecting your items in harsh environments.
AeroPro VisCom is a revolutionary solution for visual communication, graphics, and advertisement in the printing industry.
It allows businesses to effectively convey their marketing message to their target audience through the use of innovative technologies and materials. Whether you need to create eye-catching graphics, print high-quality images, or create custom-branded materials, AeroPro VisCom has you covered.
Its flexibility and versatility make it suitable for a wide range of applications in the printing and advertising industries, from billboards to brochures, from banners to vehicle wraps.
A protective solution that safeguards surfaces from any potential damage, whether it’s flooring, wooden furniture, or any other item.
This temporary surface protection solution is easy to apply and can help preserve the integrity and appearance of any surface, reducing the need for costly repairs or replacements.
Designed to safeguard expensive floorings such as tiles, granites, Italian marble, and marbonite from scratches, spills, and debris during construction and refurbishment projects.
AeroPro Infra offers a wide range of false ceiling solutions that are designed to enhance the aesthetic appeal of any space. Whether you’re looking to renovate your home, office, shopping complex, banquet hall, restaurant, theater or any other commercial or residential space, AeroPro Infra has a false ceiling solution that will suit your needs and exceed your expectations.
The false ceilings are made of durable and high-quality materials that are easy to maintain and offer a range of benefits including insulation, sound absorption, and fire resistance. They are designed to be energy-efficient and can help to reduce energy costs.
With AeroPro Infra’s false ceilings, you can create a beautiful, comfortable and functional space that will impress your guests and clients.
The AeroPro Box is an eco-friendly packaging solution made from 100% recyclable PP Aerolam bubble Guard Board. This triple-layered board is produced using patented European Co-extrusion technology, making it an intelligent and practical choice for pallet enclosures.
The AeroPro Box offers a versatile, safe, and secure option for the packaging, warehousing, and logistics industry. It is a returnable and reusable system that is suitable for various industry verticals, including packaging, storage, stacking, logistics, and supply chain management.
