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Bubble Guard Board

A Multi-Solution Innovative Polypropylene Board that will revolutionise the segment of boards.

Bubble GUARD is a multi-layer alveolar board made from 100% polypropylene with a unique circular honeycomb structure core at the centre and two flat surfaces on either side with great versatility and high performances. It is 100% eco-friendly & recyclable.

Aerolam now makes the world’sfirst DOUBLE LAYER BUBBLEGUARD board with the highest weight range up to 6000 GSM.

Structure

AEROLAM Bubble Guard is a multi-layer sandwich board made from eco-friendly polypropylene with two flat faces on both side and a special circular honeycomb bubble structure between them to provide high stiffness and rigidity with bi-directional strength. The circular honeycomb bubble structure core provides an air-lock technology for a cushioning effect to ensure a high strength-to-weight ratio, making these boards tough and durable, yet lightweight.

Manufacturing

AEROLAM Bubble Guard is produced by co-extrusion process with multiple layers of virgin polypropylene sheets of plain layers on either sides and a middle core layer having thermoformed bubbles. These bubbles are welded together with specialized technique to get a strong, rigid and composite structure which offers remarkable mechanical properties. . It is also possible to use various combinations of thickness, cell size and materials to adjust the strength according to the application.

manufacturing

Processing / Conversion Methods

The versatile AEROLAM Bubble Guard can be cut, creased, perforated, punched, formed, sealed, joined and laminated by various simple conversion techniques, tools and equipment.
Saw / Jigsaw

Saw / Jigsaw

Cutter

Cutter

Tipped Saw / Circular Saw

Tipped Saw / Circular Saw

NC Router

NC Router

Press (Punching)

Press (Punching)

Cutting Blade

Cutting Blade

Drilling Machine

Drilling Machine

Hand Drill

Hand Drill

Hole Saw

Hole Saw

NC Router

NC Router

Press (Punching)

Press (Punching)

Adhesive Facing (U Shaped)

Adhesive Facing (U Shaped)

Adhesive Facing

Adhesive Facing

Heat Treatment

Heat Treatment

Vacuum Forming Tools

Vacuum Forming
Tools

Thermal Pressing V-cut

Thermal Pressing
V-cut

Thermal Bending

Thermal Bending

Thermal Creasing V-cut

Thermal Creasing V-cut

Riveting

Riveting

Blind Nuts

Blind Nuts

Adhesive, Double Sided Tape

Adhesive, Double
Sided Tape

End Face Thermal Welding

End Face
Thermal Welding

AEROLAM Bubble Guard can be laminated in-line with a vast range of compatible materials like Printed/Plain PP Films, Non-woven PP Fabrics, Woven PP Fabrics, EPE Foam, Metallized PP Film, PP Coated Aluminium Foil, Barrier Films, PP Coated Paper/ Carpets/ Fabrics, PET Textiles, EPP Foam and other Decorative Film.

Features

Extremely light in weight and smooth
Extremely light in weight and smooth
Uniform contact area
Uniform contact area
High compression and Impact strength
High compression and Impact strength
Excellent shock absorption
Excellent shock absorption
Impermeable to moisture and water Feature Link
Impermeable to moisture and water Feature Link
No special technique/ equipment/ tools required for conversion
No special technique/ equipment/ tools required for conversion
Strong and Durable
Strong and Durable
Non-toxic and Eco-friendly
Non-toxic and Eco-friendly
Resistance to mechanical stress and most
Resistance to mechanical stress and most
Resistance to mechanical stress and most chemical agents
Resistance to mechanical stress and most chemical agents
Termite and Insect proof
Termite and Insect proof